New-Tech Europe Magazine | May 2016

million workers on assembly lines are at risk of developing injuries such as carpal tunnel syndrome. The National Safety Council reports that repeated trauma disorders have the highest incidence rates of all occupational illnesses, with manufacturing workers constituting 72% of these disorders. In summary, the Molex Brad Ultra-Lock connector is quickly becoming the preferred solution for M12 connector systems: • A repeatable fast, secure and sealed connection via the push-to-lock principle • A 75% reduction in assembly times • Reduced workload and injury risks to installers From connectors which can be freely assembled, to over-moulded connectors, shielded connectors, distributors and distribution boxes - the Molex Brad Ultra-Lock spans the entire range of products needed for a machine’s cabling solution.

even without assembly aids, provides compliance to even the most rigorous IP69K standard. Molex has also introduced the spark-free Brad Ultra-Lock (M12) EX Connection System, designed for industrial automation use in Class I, Division 2 and Zone 2 hazardous areas. In cases where a machine possesses a high number of connections, where a worker has to screw/unscrewhundreds of connectors, the push on Ultra- Lock connection system dramatically reduces potential repetitive motion injuries. Globally this is a major concern. US based industry research estimates the cost of cumulative stress trauma exceeds $20 billion a year in worker’s compensation. It cites manufacturing companies as one of the industries having high incident rates for occupational injuries. The National Institute for Occupational Safety and Health estimates that 20

2-101. The connector is simply pushed into place and an automatic locking mechanism ensures a secure mate, even under the stress of machine vibration and accidental cable pulls. This quick and easy operation is highly repeatable, regardless of the worker completing the task. Labour savings of up to 75% are achieved compared to the traditional screw type. The loss of concentration and fatigue involved with such a monotonous, repetitive task is also reduced. This is especially the case when assembly needs to be done in confined spaces and in crowded device junction boxes. At first glance the connector head appears larger, but actually saves room as no additional space needs to be reserved laterally for hand or tool tightening of the screw thread. An integrated radial seal replaces the commonly used axial type resulting in a guarantee that every connection,

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